4 Benefits of Using Pick-To-Light (PTL) Systems

“Picking” in intra-logistics involves organizing & preparing products in the supply chain. It is a significant cost & includes actions like order fulfilment, packaging & control. 📦📊

Optimizing this process leads to;
✅ Improved Accuracy
✅ Increased Productivity
✅ Reduced Training Time &
✅ Process De-Skilling

… while defective products & errors increase costs & reduces customer satisfaction. For these reasons, companies establish complex picking solutions like Pick-To-Light (PTL) Systems to minimize time & improve accuracy.

Some examples of PTL applications are;
🔹 Multi-Line Order consolidation for E-Commerce companies
🔹 Order Picking for food, FMCG, pharmaceuticals &
🔹 Store Order Fulfilment for Fashion & Grocery retailers.

Robot Palletizing (Sack Bags)

Gone are the days of manual labour and strained backs from lifting & stacking heavy sacks onto pallets. 👋

Not only does Automated Robot Palletizing help to create a safer work environment by eliminating the need for manual lifting, it also helps improve overall #warehouse operation's efficiency & productivity. 📈📊

Be it for sack bags or other products, when we're building your ideal Total Warehouse Solution for you, one of our considerations include saving you business time & labour costs by allowing your workers to focus on more value-added tasks. 🤝

MegaBot - Table Sorting Solution

Sometimes less, brings more... 💭

Engineered with flexibility & scalability, the Table Sorting Solution directly combats site constraints while increasing throughput efficiency & reducing cost. 📈📊

It's strong systematic adaptability allows adjustment to sorting demands in multiple industries and/or scenarios. 🎯

Robot Palletizing (Bottle Crates)

Today's short clip captures another customized Robot Gripper, engineered by Cheng Hua Engineering, performing a Full Layer Palletizing of bottle crates. 🍾📊

Robot Grippers or End-of-Arm Tool (EOAT) plays an important part in any Robot Systems because having the right end effector combined with intelligent programming, essentially allows the Robot Arms to best execute complex processes especially in safe collaboration with end-users. 🦾👨‍💻

MegaBot - Intelligent Robot Operation Warehouse

Cheng Hua Engineering is honoured to have played a role together with our partners in the establishment of one of Indonesia’s largest Intelligent Robot Operation Warehouse. 🤖📦

In a short span of 8️⃣-weeks, Table Sorting Platforms & 480 MegaBots were successfully installed adding to the sorting efficiency of handling a throughput of 24,000 parcels per hour. 📈

To top it all off, the MegaBots comes in matching Pink colour to blend with the whole theme of the company’s brand. 👏

Finished Tire (FT) Highspeed Sorting

Cheng Hua's reputable sortation solution brings reliability & simplicity to highspeed tire sorting plants. ⏩

Standard sorting solutions sometimes cannot handle high throughput without creating much impact on tires. Cheng hua resolves this by implementing a solution that reduce friction & "no-contact" to the tire threads. ✅

This solution is highly valued for sortation of Finished Tire (FT) as well as Green Tire (GT).

Multibelt Diverter (Tire)

With decades of industry know-how & successful turnkey implementations, Cheng Hua Engineering has just the team to fulfil your Tire Handling needs. 🤝

The featured solution has a handling capacity up-to 600 tire/ hr with variants up-to 1,000 FT/ hr. 📊 The Multibelt Diverter is suitable for both Finished Tire (FT) & Green Tire (GT) as well as stack of tires.

Learn how Cheng Hua Engineering’s tire handling technologies can transform your operations today.

MegaSort - Shoe Sorter (throwback)

Older clips like this always bring about that feeling of nostalgia 💭, when we look back at where we've come from & also how far we've evolved since. ⏩

Robot Palletizing (Vacuum)

Robotic Palletizers, do they suck? 🤔🤔
The answer is yes, if equipped with a vacuum gripper that is.

Choosing the right End-of-Arm maybe a small part when designing a turnkey solution, nevertheless, it's still an important consideration in achieving the ideal throughput. 📦📈

Give us the big picture & we'll work out the details for your perfect solution. 🔎📊

Robot Palletizing (Layer)

Today, manufacturers are progressively looking to streamline their End-Of-Line operation which raises the complexity of coming up with the best pallet system for their particular application. 📊📦

Highlighted in this video is yet another custom End-of-Arm Tool & algorithm for full layer palletizing, designed to improve product handling & efficiency. 📈🦾

Robot Palletizing (Row)

Increasing a capacity of a Robot Palletizer can be achieved by increasing the number of cartons it picks in each cycle. A good approach is the palletizing by complete rows instead of single carton, increasing the capacity by 2~4 times. 📈📦

Featured in the video are Robotic Arms fitted with customised grippers, row former & software, integrated into our total solution designed for customers within the F&B space & Pharmaceutical industry. 🤖🦾

MegaBot - 3D Sorting System

With a rapidly evolving industry such as Logistics, the spotlight now heavily favour systems that are adaptable, precise & flexible. 🎯

With an advance algorithm at the core of it's control system, these highly intelligent sorting robots automatically allocates order to the 3D grid & find the best routes to the right destination - positioning this solution as an ideal choice for warehouses to bring forth the next level of sortation solutions. 🤖📈

On feature here is a highly compact and efficient modular 3D Sorting Solution for easy processing of large waves, perfect for scenarios such as shoes & garments, e-commerce, sales returns & many others. 📊

Merging Lines (Retail - Convenience Store)

Merging the products from multiple infeed lines into a single stream of one conveyor for the next phase in the process is typically done with Merging Conveyors. 📦

For a seamless Total System Integration solution, Cheng Hua Engineering will work with you to establish the most ideal conveyor solutions & technological integration that'll ensure you optimise your operational throughput goals. ⏩

Merging Lines (Office Supplies)

Not long ago, Cheng Hua designed a merging conveyor systems for a world renowned One-stop Stationary Provider & Manufacturer. 📝

This system incorporated 3-to-1 merging solution with technology capable of maintaining fast & consistent product throughput according to our customer's requirement of 6000 per hour. 🦾

Integration of Automated Intralogistics Centre

Leading comprehensive stationery manufacturer & supplier in China, M&G entrusts Cheng Hua Engineering with the integration of an automated intralogistics centre. ✏️

The new system features ASRS, Full Pallet Outbound Zone, Inbound Conveying System, Shuttle System, Pallet Pick-face Zone, Loose Picking, Carton Picking, Order and Batch Processing, Miniload BC & others.

The technology transfers goods throughout the system, from goods receiving up till goods outbound. 📦

Integrated Automated Labelling Machine

You get a label... you get a label... you get a label...

... every box is getting a label!! ✅

In pursuit of helping warehouse to improve traceability & increase throughput, Cheng Hua integrated automated labelling machine on to our system to achieve high accuracy & reliability in mind whilst still being capable of tagging up to 2,500 pcs/hr per line. 📦

Lifter Systems

"Level up" your transfers with Cheng Hua's tried & tested Lifter Systems.

With robust safety features inbuilt 🚧, these lifters are also designed to be easily implemented into new or existing sites ensuring a perfect fit for your multi-floor transferring solution.

MegaSort Swivel Sorter

Look what we dug up - a BLAST from the past! ⏪🤯

We first launched our Swivel Sorter many years ago & till today although it remains it's iconic look, the system itself has vastly improved.

From an initial sorting capacity of 3,600 pph to almost doubling that today. 📦📈

With our partners in mind, we'll continue striving towards achieving excellence one step at a time.

Dimensioning Weighting Scanning (DWS) System

Accuracy in capturing as well as identifying the weight & dimensions of a good/ parcel expertly can have a direct impact on revenue & operational efficiency. 🎯

Whatever your data-capture needs may be, it's important to pick out the right solution for it's intended purpose. 📊

MegaBOT Sortation System - Application in Apparel Industry

During this recovery phase within the apparel industry, the rapid emphasis on omnichannel services places an even bigger significance on bridging warehousing & manufacture automation efficiently. 👕👚

... but worry not, for these reliable mini yellow bots are up for the task. 🦾🤖

With it's clearly defined value proposition, we're confident that the application of ChengHua MegaBOT sortation system in our Total Intralogistics Solution will directly benefit our customer's operation.